Design and Production
Discover our production processes and technological infrastructure.
KABLAB applies quality control at every stage of production. Production is carried out on lines equipped with automatic cutting-stripping-crimping systems technologies.
- Cutting-Stripping-Crimping
- Cable Pull Force Test
- Terminal Crimp Force Test
- 100% Electrical Test
- Digital Traceability
- E-CAD & Prototype Production
Competence in Project Engineering, Excellence in Design
KABLAB manages the project engineering process of electrical cable systems by combining engineering experience, digital design technologies and production-oriented approach. Competent project engineering is the most critical stage that determines the quality and producibility of the product. Therefore, we offer optimized solutions with zero defect target by using 2D, 3D and schematic design infrastructure in an integrated manner in cable harness projects.
2D Wire Harness Design
- Production-ready, dimensioned and detailed technical drawings
- Appropriate positioning of connectors, terminals and cable types for the application
- Design approach supporting assembly processes
- Cost and part optimization
- Technical documentation in accordance with national and international standards
3D Cable Modeling and Project Engineering
- Exact cable route definition on the actual product or machine
- Bend radius, route and assembly ergonomics analyses
- Collision, tension and strain checks
- Fast revision and design verification with digital prototype
Schematic Design and Electrical Project Engineering
- Creating functional and safe electrical system architecture
- Definition of fuses, relays, sensors and control elements with correct topology
- Standardized technical documentation supporting production and test processes
- System and component based cost optimization
